India · UAE · 12 years of IoT engineering
info@mutechautomation.com·EN
Solutions/Industry/Industry 4.0
MT-I40-04

Industry 4.0

Condition monitoring, predictive maintenance, asset health. ISA-95 aware, MES-ready.

MQTTOPC-UA
Key features
  • 01Triaxial vibration + temperature on rotating assets
  • 02Edge ML models for anomaly detection
  • 03ISO 10816 vibration severity bands
  • 04OPC-UA + MQTT to MES / SAP
  • 05Maintenance ticketing built-in
§01 — Complete stack

End-to-end. Not just a device.

A solution is hardware in the field plus the infrastructure that makes the data useful — secure ingestion, a dashboard your team actually opens, and APIs to whatever runs your business.

L4
Apps & Dashboard
Role
Visualisation, role-based views, reports, alerts, ticketing
Tech
Sensoverse Web · Mobile · Open API · Webhooks
L3
Application Server
Role
Business logic, rules engine, analytics, ML, multi-tenant data isolation
Tech
Sensoverse Cloud · on-prem · hybrid · TimescaleDB · Postgres · ClickHouse
L2
IoT / Network Server
Role
Device management, message routing, decoding, OTA, downlinks
Tech
ChirpStack · MQTT broker · LwM2M · OPC-UA gateway
L1
Field — Industry 4.0
Role
Sensors, actuators, edge compute, gateways
Tech
MQTT · OPC-UA

// Deployments can run on Sensoverse Cloud, on your VPC, fully on-prem, or hybrid. Data residency: India (Mumbai) and UAE (Dubai) regions available.

§02 — Hardware specifications

Engineering data.

// Indicative — full datasheet available on request.

VibrationTriaxial ±16g · 25.6 kHz
TemperatureSurface contact · ±1°C
Edge AIARM Cortex-M7 · TFLite Micro
Battery5 years @ 1h reporting
ConnectivityWiFi 6 · LoRaWAN · BLE 5
CloudSensoverse Cloud · OPC-UA · MQTT
§03 — Dashboard & analytics

What your team sees.

Live KPIs, drill-downs, scheduled reports, and role-based access — out of the box. Custom widgets and white-label themes available.

Assets monitored
412
Pumps · motors · gearboxes
Anomalies (24h)
9
All triaged
OEE (line 3)
78%
Yest. 81%
MTBF gain
+23%
Pre-deploy baseline
Insights produced
  • 01ISO 10816 vibration severity bands per asset
  • 02Predictive maintenance scoring + RUL estimate
  • 03OEE breakdown: availability / performance / quality
  • 04Root-cause walks linking events across the line
  • 05Spares forecast tied to anomaly trend
Alerts & events
  • Vibration band C/D
  • Bearing temp > limit
  • Anomaly score > 0.85
// Channels: SMS · Email · WhatsApp · webhook · ITSM
§04 — Security & infrastructure

Built for plant & campus IT.

Industrial sites have non-negotiables — segmentation, audit trails, and the ability to run when the WAN drops. We design for that on day one.

Transport
TLS 1.3 device → cloud. Mutual auth via X.509 or pre-shared keys. LoRaWAN 1.0.4 / NB-IoT carrier-grade encryption end-to-end.
Identity
Per-device certificates, automated rotation. RBAC + SSO (SAML / OIDC). Audit log of every operator action.
Data
AES-256 at rest. Tenant isolation at row + schema level. Configurable retention, GDPR / DPDP-aware exports and deletes.
OTA & ops
Signed firmware, staged rollouts, rollback. 24×7 monitoring, on-call, runbooks. SLA up to 99.95%.
Deploy
Sensoverse Cloud (default), private VPC, on-prem (air-gapped), or hybrid. Mumbai & Dubai regions.
Compliance
ISO 27001 controls, SOC 2 Type II in progress. Vendor / penetration test reports under NDA.
§05 — Use cases

How customers use it.

Real applications, real outcomes. Every site is engineered — these are reference deployments to anchor a conversation.

ManufacturingUSE-01
Scenario
Automotive plant — vibration + temp on 412 rotating assets
Outcome
MTBF +23% on critical pumps; 2 catastrophic-failure prevents in Y1
ProcessUSE-02
Scenario
Cement plant kiln drive monitoring
Outcome
Bearing failure predicted 11 days ahead; planned shutdown
UtilityUSE-03
Scenario
Pump-station network — vibration + flow correlation
Outcome
Cavitation events detected and root-caused
§06 — Devices used

What ships in the box.

The bill of materials at a glance — field hardware, gateways and the Sensoverse stack you sign on with. Final BOM is sized to your site after a one-call scoping.

Model
Role
Key specs
MT-VIB-01
Wireless vibration + temp sensor
Triaxial ±16g, 25.6 kHz5-yr battery
MT-EDGE-AI
Edge AI gateway
TFLite Micro on Cortex-M7Anomaly model + RUL
MT-PLC-IO
PLC tap module
Modbus / EtherNet IP / Profinet readISA-95 mapping
Sensoverse — Industry 4.0
OEE + maintenance dashboard
ISO 10816 bandsMES integration

// Models above are reference SKUs; we customise enclosures, mounting, certifications and connectivity per site.

§07 — Deployments

Where it runs.

ManufacturingUtilitiesProcess
Active sites
Automotive plant (Central India)

Need it on your site?

Send us your application — we'll respond with a sized BOM, deployment plan, and pricing within 24 hours.